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AFR Systems

Solid AFR Feeding (Co-Processing)

PH1’s Solid AFR Feeding and Co-processing systems are engineered to ensure reliable extraction, controlled conveying, and precise dosing of alternative fuels for cement plants and waste-to-energy (WTE) facilities.
Designed to handle challenging fuel streams such as RDF, biomass, carbon black, agricultural waste, and industrial residues, these systems deliver stable and consistent fuel feed rates, enabling efficient co-processing, improved thermal substitution, and safe, continuous plant operation.

Extraction Machines

Extraction: From storage to process: seamless, efficient, unstoppable

Extraction systems are the first critical interface between stored AFR and the downstream process. PH1’s extraction solutions – including sliding floor extractors, chain conveyors and weigh feeders — are engineered to reliably discharge even the most challenging fuels such as RDF, biomass, agro waste, industrial residues, and carbon black. They eliminate bridging, ensure consistent material flow, and stabilize the entire AFR chain.

  • Handles fluffy, sticky, irregular fuels
  • Anti-bridging solutions
  • Controlled flow for stable kiln operations
  • Throughput from 15tph to up to 60tph

Sliding Floor Extractor

PH1’s Sliding Floor Feeder is the flagship solution for high-capacity solid AFR extraction and co-processing, engineered for cement plants and waste-to-energy…

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DoseMaster™ Extractor

PH1’s DoseMaster™ Extractor is a heavy-duty extraction system engineered for the controlled discharge of alternative fuels and bulk materials from storage hoppers and bunkers ….
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Solidose™ Extractor

PH1’s Solidose Extractor is a next-generation solid AFR extraction and dosing system, engineered for cement plants and waste-to-energy (WTE) facilities demanding high ……
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Conveying Machines

Conveying: Moving alternate fuels with precision, not problems.

Handling systems transport AFR smoothly and safely from extraction point to dosing point. PH1 offers troughed, air-supported belt conveyors, chain belt conveyors, screws, and pneumatic systems designed specifically for low-density, irregular, and moisture-sensitive alternate fuels. Our solutions minimize dust, reduce degradation, and ensure clean, efficient movement across long distances.

  • Dust-free transport
  • Low maintenance, long conveying distances
  • Gentle handling to avoid RDF degradation

Chain Belt Conveyors

The Chain Belt Conveyor is a robust and high-capacity bulk material conveying solution designed for transporting ….
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Troughed Belt Conveyors

PH1’s Troughed Belt Conveyors are robust and versatile material handling systems designed for the continuous transport of AFR ….
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Air Assisted Belt Conveyors

PH1’s Air Assisted Belt Conveyor is an advanced solution for transporting AFR (Alternative Fuels and Raw Materials), cement…
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Feeding Machines

Feeding: Fuel to flame — delivered with accuracy, every single second

Feeding/dosing systems ensure accurate, steady, and responsive AFR delivery to the kiln or calciner. PH1 designs high-precision screw feeders, rotary valves, double flap valves, and apron feeder systems that maintain feed consistency even with variable-density fuels. This leads to stable combustion, better thermal substitution rates, and safer kiln operations.

  • Accurate feed rate control
  • Automated interlocks with kiln conditions
  • High reliability even with light, variable-density fuels

Crown Feeder (AFR Slitter)

PH1’s Crown Feeder (AFR Splitter) is a specialized dosing and distribution system designed for accurate and continuous feeding of low-…
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Twin DoseMaster™ Feeder

PH1’s Twin DoseMaster™ Feeder is a compact extraction and dosing system designed to deliver accurate and stable alternative fuel feeding ….
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Air Lock Machines

Motorized Double Flapped Valve

PH1’s Motorized Double Flapped Valve is a high-performance material handling valve designed for cement plants and WTE ….
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Rotary Air Lock Valve

PH1’s Rotary Air Lock Valve is a flagship AFR feeding system designed for high feed rates, precise material flow, and ….
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Benefits of the PH1 Solid AFR Feeding System

  • Handles the Most Difficult Fuels

Designed for light, sticky, fluffy, heterogeneous AFR including RDF, biomass, agro waste, plastics, carbon black, and industrial rejects.

  • Stable & Consistent Feed to Kiln
Precision dosing ensures smooth kiln operation, improved flame stability, and higher TSR (Thermal Substitution Rate).
  • Fully Integrated & Automated
Interlocked with kiln logic, complete instrumentation, safety systems, and flow feedback for seamless plant operation.
  • Low Maintenance, Heavy-Duty Design
Rugged construction, fewer wear parts, and self-cleaning options reduce downtime and OPEX.
  • Dust-Free & Clean Operation
Sealed conveyors, extraction systems, and filtration points ensure safer working conditions and minimal material loss.
  • Modular & Customizable
Whether retrofits or greenfield systems, PH1 solutions adapt to plant layout, fuel type, and capacity needs.
  • Proven Across 30+ Cement Plants
Backed by real installations, field experience, and performance data in African, Middle Eastern, and Asian plants.
  • Higher AFR Utilization, Lower Fossil Fuel Dependence

Helps plant achieve sustainability goals, reduce COu2082 emissions, and cut fuel costs

  • ATEX-Compliant & Advanced Fire Safety Protection
Designed in line with stringent ATEX safety standards, the system incorporates explosion prevention, spark detection, fire suppression, and safety interlocks u2014 ensuring safe handling of combustible and volatile waste streams.

An Efficient Extraction Systems can ensure consistent material flow and uninterrupted feeding

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