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AFR Systems

RDF Production (Shredding Line)

PH1’s RDF production and waste processing systems are designed to convert diverse waste streams – including industrial waste, mixed municipal solid waste (MSW), paper and pulp waste, textile waste, and agricultural biomassu – into consistent, high-calorific refuse-derived fuel (RDF).

Our high-capacity, modular RDF processing lines integrate shredding, screening, separation, and conditioning to deliver uniform particle size, clean fuel fractions, and reliable calorific value. Engineered for high uptime and continuous operation, PH1’s RDF systems are ideally suited for cement plant co-processing and waste-to-energy (WTE) applications.

Benefits of the PH1 Integrated Shredding Line

  • Handles a Wide Range of Waste Materials

Capable of processing industrial, municipal, paper & pulp, textile, and agricultural biomass, ensuring consistent shredding for RDF, SRF, and recycling applications.

  • Fully Integrated & Seamless Operation

PH1 manages complete system integration, combining shredders, screens, separators, and conveyors into a single automated line – eliminating the need to approach multiple equipment suppliers.

  • Reduced Operational Costs & Maintenance
Heavy-duty design, low-wear components, and self-cleaning features minimize downtime, OPEX, and maintenance efforts.
  • ATEX-Compliant & Advanced Fire Safety Protection

Designed in line with stringent ATEX safety standards, the system incorporates explosion prevention, spark detection, fire suppression, and safety interlocks — ensuring safe handling of combustible and volatile waste streams.

  • Optimized Resource Use & Sustainability

Enhances RDF/SRF quality, increases waste-to-energy conversion efficiency, and reduces reliance on virgin fuel, supporting plant sustainability goals.

  • High Throughput & Efficiency
Designed for primary and secondary shredding, screening, and separation, delivering consistent particle size and clean fractions to maximize fuel quality and downstream processing.
  • Modular & Customizable
Whether greenfield installations or retrofits, the line adapts to plant layout, waste type, and capacity requirements, ensuring maximum operational flexibility.
  • Dust-Controlled & Safe Operation
Integrated dedusting, fire control, and enclosed material handling systems ensure clean, dust-free, and safer working conditions.
  • Proven Track Record
Successfully installed in 30+ cement and WTE plants worldwide, delivering reliable performance and measurable ROI.

RDF Production Machines

SHREDDING

Primary Shredders

Primary shredders (pre-shredders) form the first stage of industrial waste processing, designed to handle large, bulky, and difficult materials….

Explore Machine

Secondary Shredders

Secondary shredders, also known as fine shredders, operate after primary shredding and material separation to deliver controlled, uniform particle sizes for RDF, SRF, recycling, and waste-to-energy applications…

Explore Machine

SCREENING

Dynamic Screen

The Dynamic Screen is a versatile and energy-efficient sizing solution designed for high-throughput waste processing applications.
Explore Machine

Flip-Flop Combi Screen

The Flip-Flop Combi Screen is engineered for reliable classification of difficult, sticky, wet, and heterogeneous materials commonly encountered in MSW…
Explore Machine

SEPERATION

Air-Based Separators / Windshifters

Air-based separators, commonly known as wind shifters, are used in RDF and waste processing lines to effectively separate light combustible fractions from heavy inert materials.

Explore Machine
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